Human Resources Development

Basic Stance

In order to develop people capable of contributing to society, who have diverse values, a challenging spirit and understand the value of strong teamwork, we have formulated the TB Way competencies (the type of people we are looking for and competency standards), based on our management philosophy, as our basic approach to developing and appointing human resources. We train and appoint people globally who can demonstrate well-balanced abilities in the four areas of “strategic planning,” “carries out the plan,” “strengthens talents and organization power,” and “humanity.”
TB Way for sharing common values globally, problem solving, on-the-job training (OJT), and policy management are the four Global Core Contents, and we are training and developing human resources on a global basis.
For human resources who will assume management roles in the future, we provide a global executive training program, and developmental assignment as presidents of business sites outside Japan.
In addition, we conduct 360-degree feedback and training assessments in the appointment process to carefully identify human resources, before making assignments and promotions. The succession committee then holds discussions on succession plans for division general managers, presidents of business sites and top functional positions in regions outside Japan.

Global HR Strategy

For the Toyota Boshoku group, an organization with many locations worldwide, a human resources (HR) strategy aimed at securing, assigning and fostering talents who can realize our growth strategy is a critical management challenge. We aim to secure human resources with expertise; assign them to appropriate positions; and make sure they are compatible with our growth strategy in accordance with our human resources portfolio that looks ahead to our 2030 Target. This policy supports the development of business.
Our Global HR Platform is a global common platform for managers and above. Through this platform, we realize the optimal global allocation of human resources and promote their development in order to maximize global organizational capabilities.

Application of Global HR Platform

Figure:Application of Global HR Platform

Number of managers globally

Fiscal year* 2021 2022 2023 2024 2025
Number of users under the Global HR Platform 1,381 1,411 1,427 1,476 1,477

  • Totals are stated as of April 1 of the following fiscal year

Proper manpower control, organization building, and human resources development

“We will nurture every individual in the Toyota Boshoku group, make maximum use of their competencies, and achieve the optimum results as an organization by having an appropriate organizational structure and span of control.” We have been developing the systems to achieve these goals. In particular, in the area of building an appropriate organization, we employed our management span of control guidelines and organizational templates, and have been aiming to continuously standardize the organization and strengthen human resource development since our organizational reviews in fiscal 2021, including affiliates from both inside and outside Japan.
Currently, we are continuing to implement human resources development and allocation, systems for building an appropriate organizational structure, and manpower planning that we have developed to date. Especially in regard to human resources development, we are focusing on the following two points: (1) To establish a process for ensuring that the skills necessary for business execution are properly developed by enhancing and strengthening the links between the division of duties, important requirements for posts, capabilities maps, and development plans at an individual level; and (2) For new company members, to ensure that the division general managers and direct supervisors think through the development plan and how it is implemented, assign challenging tasks, and develop talents together with senior company members in the workplace.

System of Training by Level

As a process to support the growth of each company member to independently develop their career, we have established a system to develop human resources in the organization on the basis of on-the-job training (OJT) activities and a human resource development cycle in the workplace. We also provide support for growth through career development support for each individual to think about their career, opportunities to tackle challenges, and OFF-JT*1 program to improve their abilities in their respective job grades.
Furthermore, to develop successors for executive management, a succession committee discusses candidates and implements training programs that aim to improve the skills and abilities they need as managers.

Figure:System of Training by Level
  • Off-the-Job Training: Training conducted away from their own workplace
  • Global Succession Committee by Top Executives: Executive management successor development committee comprising members at the Operating Officer level and above
  • Global Succession Committee: Global key post (presidents of business sites, director, division general manager, etc.) successor development committee comprising members at the regional CEO and Toyota Boshoku Operating Officer level and above
  • Regional Succession Committee: Successor development committee for key posts other than those discussed in the GSC by Segment Chiefs or Chief Officers/Field Chiefs/Division General Managers and regional CEOs/Operating Officers
  • Registration system for priority training individuals to strengthen the development of young people for the Toyota Boshoku group
  • Global Executive Development Program: Selective training for mid-level senior managers (G0, G1, G2)
  • Global Leader Development Program: Selective training for managers (G3) to young senior managers (G0, G1, G2)
  • Creators Development Program: Selective training for young members approaching manager (G3)

Human resource development cycle

We have introduced a process to support the growth of each company member to independently develop their career. Specifically, we have established a system to develop human resources in the organization based on a human resource development cycle that includes career interviews, a capabilities map, self-development programs, 360-degree feedback, and feedback interviews.

Workplace OJT activities

The OJT program for new company members is designed to help them learn step-by-step how to act and prepare themselves as working members of society, while ultimately developing them into "members who can independently put the TB Way into practice." Direct supervisors and workplace seniors provide guidance for them to acquire the necessary skills, and support the growth of new members as they build up a series of small successful experiences, with the goal of making a presentation on the results of their OJT activities. We also provide psychological support by utilizing a system that clarifies the psychological state of each new member.

Opportunities to Tackle Challenges

Trainee program

We are actively engaged in cross-country exchanges of human resources through the Trainee program, in which young Toyota Boshoku personnel are dispatched to entities outside of Japan.

Number of trainees dispatched by region [Toyota Boshoku]

Fiscal year 2021 2022 2023 2024 2025
The Americas 14 15 22 26 24
China 1 3 1 4 3
Asia 2 0 4 1 0
Europe 5 14 12 17 14

Creation of human resources who can contribute to society (TB Share Pro activities)

TB Share Pro activities have been implemented since fiscal 2024 with the aim of promoting challenges that lead to new knowledge and operational innovation through cross-border learning. In fiscal 2025, eight participants were divided into three teams to promote the sale of products for individuals and to hold events, so that the three host companies could realize their ideal state. Through the five months of activities, participants gain new knowledge and experience personal growth, and are continuing to work on their own personal growth following these activities. We will continue to promote our activities in fiscal 2026 with the aim of creating human resources who can contribute to society.

Promoting an open application system

We are working to create an environment in which company members can think about their own careers, and act to realize this. We have an internal Job Posting system aimed at utilizing the knowledge of highly experienced company members aged 50 years and over, and an internal Job Challenge system aimed at encouraging new challenges among those under 50. 62 company members applied for the 85 jobs offered in the FY2025 Job Challenge, 30 of whom had job transfers. In addition, 29 company members applied for the 23 jobs offered in the FY2025 Job Posting, 18 of whom had job transfers.

OFF-JT Program

New company member training

We carry out one month of face-to-face training for new company members in administrative and technical positions. Rather than setting a goal for the one-month training period, the training is run with the goal of the individual reaching the competency standards for their position at the end of their second year.
In addition to understanding and acquiring the knowledge required by Toyota Boshoku, the training encourages members to practice behaviors that reflect the TB Way, and helps them to switch their awareness from students to working members of society.
In response to the changing times, lectures on active learning and career autonomy have also been added, with the aim of promoting proactive learning among the new members themselves.

Problem-solving training

Problem solving is a central skill in the Toyota Boshoku way of working. Through this training, participants acquire the basic skills to work while embodying the TB Way values.
Toyota Boshoku offers three types of training: Introductory, Basic, and Leader courses. In the Introductory course, participants gain an understanding of the eight basic steps of problem solving, and in the Basic course, they actually determine their own problem solving themes and put them into practice, while in the Leader course, they are set challenging tasks from an even higher perspective and put them into practice.

Training for new line managers

This program is implemented for new group managers, department general managers to learn the knowledge, skills, and attitudes required for managers. The objective is to enhance OJT activities for their subordinates through day-to-day management and policy management, while recognizing the importance of human resource development. Specifically, we provide training for them to acquire accounting knowledge, business management training to understand the company's thinking, and policy management training to incorporate that thinking into the policies of their own departments. We also provide assessor training to promote member collaboration and support growth, communication skills training, and training to ensure psychological safety and prevent harassment. In addition, we offer management training to learn the principles of management, and roundtable discussions to share management techniques among managers.

Development of Executive Management Successors

Next100 selection

This initiative is aimed at the systematic development of future management resources. We are implementing a global executive training program by selecting 100 human resources, primarily young people, women, and non-Japanese members, who will be the future leaders of the Toyota Boshoku group. In addition, from the perspective of human resource development and optimal assignment, the placement of Next100 human resources across business units and divisions is also discussed in the GSC and RSC.

Global executive development programs (GEDP, GLDP, and CDP)

The GEDP and GLDP are implemented with the aim of developing next-generation candidates for executive management who can lead the future of the Toyota Boshoku group. In fiscal 2025, 34 people participated.
In addition, CDP provides participants with the experience of putting their intentions into words, making partnerships, and experiencing the outputs, aimed at developing leaders who can realize our hope to be a company that gives everyone the feeling that, “I like Toyota Boshoku.” In fiscal 2025, 33 people participated. It provided an opportunity to forge a new path together with their team members through proactive dialogue.

Developing executives and future management (GSCT, GSC, RSC)

A forum is provided for senior management and Operating Officers to discuss succession planning. For each target level, discussions are held on an ongoing basis each year by the GSCT for succession of officers, by the GSC for succession of presidents of business sites in regions outside Japan and persons in senior positions at Regional Management & Collaboration Hubs, and by the RSC for succession of other key posts.

Specialized Skills Related Education

The Technical Skills Training Center supports improvement of workplace capabilities by providing knowledge-based education and practical training in order to develop members who can achieve a high level of safety, quality, delivery, and cost performance on a global level.
We have a system in place to ensure that all company members, including those with disabilities and those working reduced hours, have equal access to training.
We are also enhancing online training and strengthening global deployment.

Divisions and organizations targeted by technical skills training

Figure:Divisions and organizations targeted by technical skills training

Training system

Figure:Training system

FY2025 skilled member training attendance results

Name of training Course content Staff targeted by training Total number of trainees Average attendance time per person
1.Specialist training course for skilled professions (36 classes) Sequence, hydraulic and pneumatic control, Karakuri, etc. Skilled members 602 15H
2.Basic skills training (12 classes) Knowledge and skills to create quality products, and instructional methods to develop subordinates Skilled members 14 11H
3.Experiential manufacturing training for engineers (6 classes) Seat assembly, door trim assembly, sewing, welding/injection molding, filter powertrain All employees 44 7H
4.Special training and qualification certification training (13 classes) Industrial robot instruction, low-voltage electricity handling, high-elevation work, etc. All employees 1,138 9H
5.Training for promoted members Manufacturing supervisor, safety, quality, TPS (Toyota Production System), TPM* New chief leaders 45 32H
New group leaders 114 56H
New team leaders 193 64H
General skilled members 174 22H
6.Special pre-promotion training Supervisor role and problem solving Pre-promotion chief leader level 231 56H
Pre-promotion group leader level 594 72H
Pre-promotion team leader level 1,206 72H

  • Total Productive Maintenance: Production maintenance in which everyone participates

Strengthening maintenance skills

We are continuously working to improve maintenance skills by establishing new courses for skilled members involved in assembly and maintenance work for equipment and molds, in line with changes in the way work is performed at the site of operations.

Developing managers and supervisors

To develop skilled members and supervisors who can work at the forefront of our manufacturing sites, we provide training by job level and skills training.
Outside of Japan as well, the Manufacturing Skills Development Division, newly established at Toyota Boshoku America, and Toyota Boshoku Indiana, a manufacturing site, collaborated from fiscal 2024 to develop human resources. We are expanding job level-based training on the roles and knowledge required of Group Leaders and Team Leaders for supervisors who support site operations. We will continue to promote the development of Genba Leader Dojo and other programs aimed at the growth of supervisors.
Furthermore, in fiscal 2025, in cooperation with the HR and Production Management divisions of Toyota Boshoku (China), we shared the content of Toyota Boshoku's education and training dojo, as well as activities in the Americas region, and are promoting activities to solidify our footing and promote activities in the China region.

Photo:Pre-promotion training in the Americas
Photo:Pre-promotion training in the Americas
Pre-promotion training in the Americas
Photo:Local survey and coordination meeting within the China region
Photo:Local survey and coordination meeting within the China region
Local survey and coordination meeting within the China region

Development of Digital Human Resources in Skilled Professions

Launch of DX Lab

We launched a training course, DX Lab (skills-based DX training), in collaboration with the Digital Transformation Promotion Division, Toyota Boshoku Technical Skills Academy, and Production Engineering Development Division, starting at manufacturing worksites, to train leaders who will promote DX at their respective skills-based workplaces. This training provides digital education including AI, IoT, and app development, to young and mid-career members selected from skills-based workplaces, who can be leaders in DX promotion in such workplaces. Members trained as promotion leaders by DX Lab will go on to plan and promote DX at their respective workplaces, and will train junior members, acting as the leaders to accelerate promotion of DX at skills-based workplaces.

Establishing Excellent Manufacturing Skills

Karakuri Kaizen

Karakuri refers to the manufacturing of a device created with wisdom and ingenuity, which employs simple mechanisms to solve problems and issues at the work site. At Toyota Boshoku, we have implemented Karakuri training to instill a culture of Karakuri improvement, and are working to develop human resources.

Team Breakthrough — "Building efficient production lines with a focus on Karakuri improvement"

Objectives of Karakuri Kaizen

Figure:Objectives of Karakuri Kaizen

Karakuri Training Program

Starting in fiscal 2021, we began accepting trainees on the one-year Karakuri Training Program, in order to promote improvements and advice, etc. using Karakuri at each workplace. From fiscal 2024, we newly established the Karakuri Kaizen Improver One Step Up Training Program, a one-month training program for affiliated companies in and outside Japan to improve the individual skills of affiliated company members, and are accepting affiliated company members to participate in the program.
(Participants in the Karakuri Kaizen Improver One Step Up Training Program in FY2025: 4 persons from affiliates inside Japan and 10 persons from outside Japan)

Affiliates inside Japan (Toyota Boshoku Kyushu/Toyota Boshoku Hirose)

Photo:Affiliates inside Japan (Toyota Boshoku Kyushu/Toyota Boshoku Hirose)
Photo:Affiliates inside Japan (Toyota Boshoku Kyushu/Toyota Boshoku Hirose)
Photo:Affiliates inside Japan (Toyota Boshoku Kyushu/Toyota Boshoku Hirose)

Affiliates outside Japan (4 companies in the Americas, 2 companies in Asia, 3 companies in Europe & Africa)

Photo:Japan—Local: Remote training
Japan—Local: Remote training
Photo:Practical training in Japan
Photo:Practical training in Japan
Practical training in Japan

Karakuri Kaizen Improver certification program

In fiscal 2023, we started the Karakuri Kaizen Improver certification program, and by evaluating the ability to manufacture Karakuri devices and contribute to the workplace at four levels from Level 1 to Level 4, this program leads to increased motivation at the work site and human resource development. 86 persons gained certification in fiscal 2025.

Photo:A practical assignment to learn a Karakuri mechanism
A practical assignment to learn a Karakuri mechanism

Number of persons certified as Karakuri Kaizen Improver [Toyota Boshoku Group]

Graph:Number of persons certified as Karakuri Kaizen Improver [Toyota Boshoku Group]
Photo:Certified Improvers receive a certification card and badge from a workplace representative as proof of certification
Certified Improvers receive a certification card and badge from a workplace representative as proof of certification
Photo:Certified Improvers
Certified Improvers
Photo:Karakuri Kaizen Improver certification card and badge (Certification: Expert, Levels 1, 2, 3, and 4)
Karakuri Kaizen Improver certification card and badge
(Certification: Expert, Levels 1, 2, 3, and 4)

Sewing skills certification system

Sewing processes require a high level of sewing skills, and so the skill level of workers needs to be enhanced. It is also necessary to improve complex sewing elements, reduce the difficulty of product sewing, and raise quality and productivity.
Until now, each Toyota Boshoku group company had its own evaluation standards, but there were no evaluation standards that measured skill levels using the same yardstick across the entire Toyota Boshoku group. Therefore, in order to clarify and unify the skill levels, we have created a sewing skills certification system that can be used at all plants, with sewing skill evaluation levels from Level 1 to Level 4. This system has been in operation since fiscal 2025.

Improving quality and productivity in sewing

Figure:Improving quality and productivity in sewing

Sewing skill certified members in FY2025

79 members were certified in sewing skills (Japan: 77; outside Japan: 2).
Outside of Japan, we will promote the activities of the sewing skills certification system at the Regional Management & Collaboration Hubs first in the China region, followed by the Americas, Asia, and Europe & Africa.

Sewing skills certification status [Toyota Boshoku group]

Graph:Sewing skills certification status [Toyota Boshoku group]

Sewing skill certified members (awarded certificate and certification badge)

Photo:Toyota Boshoku
Toyota Boshoku
Photo:TB Sewtech Tohoku
TB Sewtech Tohoku
Photo:ARACO
ARACO
Photo:Ningbo Toyota Boshoku (China) A Japan-based evaluation
Photo:Ningbo Toyota Boshoku (China) A Japan-based evaluation
Ningbo Toyota Boshoku (China) A Japan-based evaluation
Photo:Sewing skills certificate /certification badges
Sewing skills certificate /certification badges

Confirmation of Training Results

As venues for presenting the results of activities, we hold events including the All Toyota Boshoku Skills Competition and the TB Karakuri Exhibition, and exhibit at the National Karakuri Kaizen Kufu Exhibition.

All Toyota Boshoku Skills Competition

The All Toyota Boshoku Skills Competition is held every year to verify the degree of development of skilled members.
In fiscal 2025, a total of 215 entrants from Toyota Boshoku, its subsidiaries and affiliates inside and outside Japan, took part in 13 categories in a spirit of friendly rivalry. Also, for the first time, competitors from outside the Japan region took part in the forklift category.
As in fiscal 2024, all categories were live-streamed so that those who were unable to attend in person could watch the heated competition.
In fiscal 2025, each of the five categories saw entrants who won for the second time in a row, and they continue to set themselves the challenge of a third consecutive win in fiscal 2026.

Photo:Opening ceremony
Photo:Opening ceremony
Opening ceremony
Photo:Competitors' oath of fair play
Competitors' oath of fair play

Competition

Photo:Cover fabrication
Cover fabrication
Photo:Sewing machine maintenance
Sewing machine maintenance
Photo:Welding
Welding
Photo:Robot maintenance
Robot maintenance
Photo:Die finishing
Die finishing
Photo:Equipment maintenance
Equipment maintenance
Photo:Seat assembly
Seat assembly
Photo:Trim assembly
Trim assembly
Photo:Inspection
Inspection
Photo:Crane
Crane
Photo:Forklift
Forklift
Photo:Karakuri
Karakuri
Photo:Machine finishing category Koma Taisen* (Fighting top)
Machine finishing category Koma Taisen* (Fighting top)
Photo:Machine finishing category Koma Taisen (Time trial)
Machine finishing category Koma Taisen (Time trial)
  • A competition in which the participants make use of their creativity and ingenuity to design and fabricate their own “koma” spinning tops

National Karakuri Kaizen Kufu Exhibition

Toyota Boshoku group exhibited nine examples (7 in Japan; 2 from outside Japan) of Karakuri improvement at the 29th National Karakuri Kaizen Kufu Exhibition in fiscal 2025. One of our exhibits was awarded a prize.
FY2025 Prize for Excellence "Multifunctional Shooter with Outstanding Maintenance Capability"

National Karakuri Kaizen Kufu Exhibition: Award History

FY Prize
2014 Prize for Excellence (2nd place nationwide)
2015 Association Special Technical Prize
2016 Grand Prize (1st place nationwide)
2017 Idea Prize
2018 Effort Prize
2019 Effort Prize
2020 Idea Prize
2021 Handcart Contest (Silver Prize)
2022 Constant and Fixed Quantity Extraction Contest (Gold Prize)
Association Special Prize
2023 Idea Prize
2024 Idea Prize
2025 Prize for Excellence (2nd place nationwide)

Won for 12 consecutive years and still winning!

Photo:Award-winning entrant Miwa-san (left)
Award-winning entrant Miwa-san (left)

Skill Test

Toyota Boshoku encourages its skilled members and others to take the National Trade Skill Test sponsored by the Aichi Vocational Ability Development Association. A high level of knowledge and skill is required to pass the test.
By fiscal 2025, a total of 1,755 people (Advanced: 36, Grade 1: 654, Grade 2: 1,065) had passed the test, mainly in the fields of machine maintenance, machining, finishing, and machine inspection, and they are now flourishing in their respective workplaces.

Number of persons who passed the skills test

Level Skills level Test eligibility Number of successful applicants (cumulative)
Advanced Managers or supervisors At least 5 years of practical experience after passing Grade 1 36 people
Grade 1 High level skilled workers At least 7 years of practical experience 654 people
Grade 2 Intermediate level skilled workers At least 2 years of practical experience 1,065 people

Minister of Education, Culture, Sports, Science and Technology, The Award for Creativity

The Ministry of Education, Culture, Sports, Science and Technology awards those who have contributed to the improvement of technology in their respective occupational areas through outstanding ingenuity and innovation.

  • Recipients in FY2025: 9

Outstanding Technician Awards

The Medal with Yellow Ribbon is awarded by the Emperor to those who have devoted themselves to industry or other operations, and whose skills serve as a model for others. Contemporary Master Craftspersons are selected and commended by the Minister of Health, Labour and Welfare from among those who have outstanding skills and are regarded as leaders in their field. Master Craftspersons of Aichi are selected by the Governor of Aichi Prefecture for their contributions to society through their outstanding skills while working at a business in Aichi Prefecture.

Recipients in FY2025

  • Medal with Yellow Ribbon: 0 (cumulative recipients: 4)
  • Contemporary Master Craftsperson: 1 (cumulative recipients: 6)
  • Master Craftsperson of Aichi: 2 (cumulative recipients: 47)

Toyota Boshoku Technical Skills Academy

We are promoting the development of a core of young skilled human resources who can work globally with a good balance of mind, body, skills and knowledge. Every year, we nurture company members who can thrive in the workplace through various experiences such as training in Canada and exchange programs with other academies. Company members from affiliates in Japan and also from outside Japan are learning, and in this way, we are developing human resources for the whole of Toyota Boshoku group.

Bronze prize at the WorldSkills Competition, prizes in all categories at the National Skills Competition

We are participating in skills competitions with the aim of developing human resources who can serve as the leaders of future skills-based workplaces at Toyota Boshoku.
At the 47th WorldSkills Competition held in Lyon, France in September 2024, competitors from the Toyota Boshoku Technical Skills Academy represented Japan. In the Mechanical Engineering Design-CAD category, in which there were participants from 29 countries, they won Bronze prize.
In addition, 10 teams of 14 members participated in the 62nd National Skills Competition at the Aichi Sky Expo in November 2024 in four categories. Prizes were received in all categories, with 8 winners.

  • Bronze prize: Mobile Robot category, 2 members in A team
  • Fighting Spirit prize: Plastic Molding category, 2 members
             Mechanical Engineering Design-CAD category, 2 members
             Mechatronics category, 2 members in A team

WorldSkills Competition

Photo:Entry in the Mechanical Engineering Design-CAD category
Entry in the Mechanical Engineering Design-CAD category
Photo:Receiving the Bronze medal at the awards ceremony
Receiving the Bronze medal at the awards ceremony
Photo:Holding the Hinomaru (Japanese flag) with deep emotion, he reported to interested parties that he had won a medal
Holding the Hinomaru (Japanese flag) with deep emotion, he reported to interested parties that he had won a medal

National Skills Competition

Photo:Plastic Molding
Plastic Molding
Photo:Mechanical Engineering Design-CAD
Mechanical Engineering Design-CAD
Photo:Mechatronics
Mechatronics
Photo:Mobile Robot
Mobile Robot
Photo:8 winners in the 62nd National Skills Competition
8 winners in the 62nd National Skills Competition

Graduates association “Kibo-no-kai”

In fiscal 2015, five years after the establishment of the Toyota Boshoku Technical Skills Academy, we established the graduate association “Kibo-no-kai” to help graduates develop ties with both older and younger graduates of the Academy as well as ties with classmates from the same generation, and for their mutual support. This has made it easier for the leaders of each workplace to collaborate and to make even greater contributions to the company. We also provide support for a wide variety of activities, including the self-development of members and the Academy’s club activities.